Fabrication

Forming
Variety of press brakes with up to 20’ between the housings, 24’ die space, 1000 ton, variety of dies
½” x 10’ Plate Roll
Multiple Iron workers
Many mechanical punch presses of various types
Tube Bending: Max Tube: 2.0” x .125 Wall Mild Steel; Max Centerline Radius: 10”; Tube Length Over Mandrel: 8’

Shearing
Multiple shears with up to ¾” x 12’ and ½” x 20’ on A36 steel

Saw Cutting
Many types of large capacity automatic cut-off saws, up to 20”H x 20”W, band saws, etc.

Plasma Cutting

click for larger image

  • Multiple hand held plasma
  • CNC Plasma and Oxy fuel burn table:
  • Size: 144”W x 480”L
  • Max Thickness: 4” Mild Steel & SS

Welding
click for larger image
MIG, TIG and Submerged Arc
Over 180 MIG welders
Robotic MIG Welding:
IGM 5 Axis robotic welder – 10’x53’ Gantry
Fanuc 5 Axis robotic welder w/ turntable
CNC Seam welding machines
Cells equipped with turntables and rollers
ASME ‘R’ and ‘U’ Stamp Certified, procedures and personnel certified to AWS and ballistic standards using various weld processes; including: SMAW, GTAW, FCAW, SAW and GMAW
X-ray testing, spot or continuous, available in our plant

Turning Rolls
Multiple Sets - 24,000 lb.

Material Handling and Shipping
Crane Capabilities:

Drive through undecking hoist
Multiple overhead 10 Ton hoists – 58’ span – 20’ hook height
Multiple fork trucks with capacity up to 10 ton


 

 

SW&S Partner Companies
These tube conveyors will be used to transport limestone and gypsum. Click on image to view more photos.

Somerset Welding & Steel (SWS) was contracted by Lincoln Contracting & Equipment (LCE), to manufacture large diameter tube conveyors for conveying limestone and gypsum.

  • Large steel tubes: 26’ – 40’ lengths, 8’ – 14’ diameters
  • Qualified submerged arc welding process
  • X-ray quality welding
  • Adjustable fixtures for superior tolerance and repeatability
  • Large capacity shot blast and paint facilities
  • Capable of meeting stringent quality requirements